Industry / Applications
Mining in more ways than one is big business with big assets. Keeping that equipment producing is what we do with absolute efficiency.
IMS Dry Ice Services offer the most environmentally friendly way to clean Electrical equipment, Power Generation equipment, Draglines, Electrical cabinets, Wheel and Traction Motors, Radiators, Sulphur Spills, Crusher and Sizer shafts, bearings, Superstructures, Weld lines for inspection, Pre-NDT prep, Surface prep for new coatings and many other cleaning applications in the Mining, Oil and Gas fields and power generation industry.
Due to the no secondary waste benefit, this technology can be utilised indoors or outside alike for quicker cleaning, and equipment can be re-energised more quickly without all the Pre- and Post-Cleaning activities generally associated with traditional cleaning techniques. Waste disposal costs and activities are also greatly reduced.Dry ice will effectively clean, Oil, Grease, Coal dust, Soot, and Black Jack, generally without all the disassembly usually required.
Dry ice is dry and non-conductive, so it leaves treated surfaces intact, clean, free from residues, and free of traditional blast media.
Large Electric motors can be cleaned onsite without chemicals effectively removing contamination from areas such as windings without damaging the underlying varnish, increasing efficiency and minimising risks. Turbines are also regularly cleaned to allow for NDT to be performed quickly and easily in a fraction of the time, without the worker injuries and potential damage to the equipment.
Our dry ice blasting process is the best form of preparation for NDT works such as mag particle testing etc. because it does not peen the surface like soda or sand and this therefore leaves behind what we refer to as the most TRUE surface possible. What this means is that we can remove coatings or contamination like rut and scale and not change the substrate surface. Sand or soda has a tendency due to their more abrasive nature to close over and hide small fissures. The result means the NDT process takes place much quicker on a dry ice blasted surface. Again more time saving here.
HRSG's, Boiler tubes and heat exchangers are also popular applications for dry ice cleaning.
Large Electric motors can be cleaned onsite without chemicals effectively removing contamination from areas such as windings without damaging the underlying varnish, increasing efficiency and minimising risks. Turbines are also regularly cleaned to allow for NDT to be performed quickly and easily in a fraction of the time, without the worker injuries and potential damage to the equipment. Electrical industry users and users of electrical equipment face a constant battle with maintenance, efficiency and equipment uptime.
IMS dry ice cleaning technology meets those challenges by restoring both rotational and stationary electrical equipment to peak performance with dramatically shorter outages. Due to growing demand for electricity, some equipment such as pad-mounted switchgears, and substations, go without maintenance for extended periods. This results in less efficient operation, and more unplanned outages caused by flashover.
IMS Dry Ice blasting systems have been designed to support those applications that involve cleaning electrical apparatus so that efficiency is restored with minimal outage.Dry ice is one of the best, if not the best, solution for cleaning all types of power generating and electrical equipment. Dry ice cleaning restores both rotating and stationary electrical equipment to peak performance with dramatically shorter outages.
Dry ice blasting is a non-conductive process, which makes it ideal for the power generation industry. Since electrical and power generating areas are difficult to clean they are often overlooked for maintenance. The dry ice blasting process safely removes dirt, grease, and other residues from generators, electric motors, stator windings and other sensitive equipment. Power generation is critical to industry so prompt cleaning and maintenance can help avoid outages and keep equipment running efficiently.
Benefits include quicker and superior clean, reduced or shorter outages, longer lasting equipment, improved efficiency of equipment, nonconductive, nontoxic, and lower overall costs of equipment and servicing equipment.
Across Europe and the USA, Dry Ice Blasting Solutions have been providing state of the art cleaning for the oil and gas industry for many years we intend to roll these benefits out to Australia.
Dry ice blasting safely removes old paint, rust, carbon buildup, debris, and corrosion from silos, pumping stations, machinery and electronics, holding tanks, air conditioning ducting, piping and much more. Dry ice blasting is ideal for oil and gas because it is non-abrasive, non-flammable, and non-conductive. It is capable of getting into tight and confined spaces and crevices that other methods cannot. Dry ice blasting does not contribute to secondary waste and is therefore an environmentally responsible solution.
Benefits include faster and more thorough cleaning, improved uptime and longevity of equipment, no harmful emissions, safe for employees and the environment, cleaning without shutdowns, aggressive for tough surfaces and sensitive to delicate equipment.
Dry ice blasting is ideal for cleaning most industrial surfaces and equipment including machinery, tools, conveyors, presses, electrical panels, and more. Dry ice blasting is nonconductive, nonabrasive, and nonflammable, which makes it ideal for all types of industry and equipment. Since dry ice sublimates on contact there is no grit or media to contend with after the cleaning process. Dirt, grease, grime, and residues are removed in a fraction of the time it takes other methods, in many cases up to 75% faster.
Our process is also an ideal solution because surfaces and equipment are often cleaned in place without the tedious and expensive process of disassembly and reassembly. This allows production workers to spend more time on production and less time performing nonproductive and non-revenue generating tasks. Also, since our process is "dry" there is no prolonged downtime waiting for surfaces to dry. Surfaces can receive new coatings almost immediately.
Dry ice cleaning is also the environmentally responsible cleaning method because we do not contribute to secondary waste. The end result from our cleaning process is whatever is removed from the surface we clean. While our competition is filling waste trucks with debris, grit media, and excess materials, we're filling buckets with only the material removed from your equipment. This provides our clients big savings in hazmat and disposal costs.
Benefits include faster and superior clean, safe for employees and the environment, decreased downtime for equipment and production workers, absence of grit and other media, reduced waste disposal costs, and improved lifespan and performance of equipment.
Dry ice blasting can cut mold cleaning time by as much as 50%. Dry ice effectively removes sand and buildups as well as grease and residues that can be labour intensive and tedious to clean. Dry ice effectively permeates cracks and crevices to remove debris resulting in a higher quality end product and increased lifespan of machinery and equipment.
Dry ice will remove grease, lubricants, dust, ink and carbon from equipment. Since dry ice is nonconductive we can safely clean around electrical equipment, circuit boards, motors, hydraulics, etc. Dry ice is capable of cleaning technical, sensitive equipment at low pressures and aggressive enough to clean tough buildups on molds using high pressure. Our services include assembly of barriers and containment systems to prevent obstruction of work in process or work performed in close proximity to what is being cleaned.
Benefits include reduced labor hours, reduced downtime for employees and equipment, extended life of molds and equipment, elimination of grit substances, faster cleaning time, and increased productivity of employees and equipment.
Dry ice blasting has become the preferred method to remove toxic residues, soot, and odors associated with fire damage. A fire can cause smoke damage and charring of wood, bricks, concrete and metal, not to mention the musty, burnt smell it leaves behind. Dry ice blasting removes soot and char on surfaces without causing damage to the substrate and reduces or removes unpleasant odors.
Dry ice blasting is capable of cleaning hard to reach locations around trusses, nails, wiring, and plumbing. These areas are commonly cleaned by sanding, scraping, wire brushing, or reconstruction. Not only will dry ice blasting provide a more thorough cleaning, it completes the job in half the time. This speeds up the time of occupancy and saves money!
Dry ice blasting is nonabrasive and does not contribute to secondary waste. Since dry ice sublimates on contact, the only cleanup is what is being removed from the surface. Other methods involving grit, liquids, or solvents require containment to avoid making a bigger mess. Dry ice blasting can restore surfaces to their original state without creating damage or pitting of the substrate. In addition, dry ice blasting kills mold and mildew, which may be present if moisture problems exist which is common following the attendance of the fire service that use large amounts of water to extinguish the fire.
Benefits include faster and more thorough cleaning, occupancy in a shorter timeframe, removal of odors, and elimination of mold and mildew concerns.
Dry ice blasting removes mold spores from wood and does so up to 70% faster than traditional cleaning methods. Dry ice blasting is capable of getting into hard to reach places, in crevices, and around nails and screws. Dry ice can be safely blasted around wiring, plumbing, and pipe fixtures without causing damage.
Unlike other methods that simply wash away surface mold and mildew, the low temperature of dry ice (-110 degrees) kills mold and mildew on contact. Dry ice blasting quickly permeates deeply into wood and other surfaces to remove mold spores without the need for expensive and often ineffective solvents. The dry ice blasting process also eliminates the need for laborious sanding and scraping.
In order to successfully remove mold from a building the source of the mold and moisture must be eliminated. Mold can cause health problems as well as endanger the structure itself. Once it is certain the source of the problem has been resolved dry ice blasting is the best solution. Due to its speed and effectiveness, mold removal will take a fraction of the time when compared to traditional methods.
Benefits include reduced labor hours, elimination of expensive and potentially toxic chemicals, improved health quality due to the absence of mold spores and chemicals, shorter clean times to allow occupancy in a shorter timeframe, improved aesthetic look of property, and longevity and quality of your structure.
Cleaning below deck, around engines, and in close quarters is difficult and often creates less than desirable results. Dry ice blasting is effective in removing grease, grime, oil, paint, barnacles, salt deposits, mold, mildew, and rust from interior and exterior surfaces. Completely removes algae, sea slime, mussels and anti-fouling paint from ship hulls, seawater intake valves, engine rooms, etc. Since dry ice sublimates on contact, surfaces are left clean and ready for paint, sealant or refurbishment.
Bridge pilings, sea walls, docks, processing plants, marinas and all structures that come in touch with water and sea life develop corrosion and buildups. In order to improve the longevity of equipment and structures dry ice blasting is proven to be a fast, effective and environmentally responsible solution.
Conventional methods for cleaning in a marine environment often involve sandblasting, hydro-blasting, and laborious and lengthy hours of sanding, scraping and grinding. These methods often create new problems due to their abrasiveness and effect on other surfaces and equipment. Containment systems may also be affected and extreme care must be taken for the environment. Dry ice blasting is nonabrasive and effective in cleaning surfaces without causing damage to the substrate. Unlike conventional methods, dry ice sublimates on contact and does not create any secondary contaminants or waste, making it much better for the environment. Since it is in fact "dry", the dry ice cleaning process has little impact on containment systems.
Benefits include improved look and feel to surfaces and equipment, elimination of long hours spent sanding and scraping, shorter downtime of vessels and equipment, elimination of grit and sandy residue, and improved operation of vessels and equipment.
Dry ice blasting is very effective in removing graffiti from all types of surfaces including steel, concrete, and painted surfaces. In most cases our equipment is sensitive enough to remove graffiti without impacting the original painted finish.
Dry ice blasting is nonabrasive and does not contribute to secondary waste. Since dry ice sublimates on contact, the only cleanup is what is being removed from the surface. Other methods involving grit, liquids, or solvents require containment to avoid making a bigger mess, and potentially more hazardous waste. Dry ice blasting can restore surfaces to their original state without creating damage or pitting of the substrate.
Benefits include fast and thorough cleaning of substrate, safe and environmentally responsible, nonabrasive to surfaces, and capable of removing graffiti without impacting the original finish.
Maintaining a clean kitchen, food processing, and conveyor equipment is essential to producing quality food products and services. Dry ice cleaning can remove grease, contaminants, food residue, buildups, and is used where water or solvents should not be used. Conveyors, production ovens, boilers, grills, hoods, smoke houses, food processors, venting systems, mixers and piping can be cleaned without disassembly and often while still in operation.
Removing carbon buildup, grease and other contaminants in your production ovens, without disassembly and while the ovens are hot has never been easier. Dry ice blasting will clean your oven plates with dry ice pellets that disintegrate and dissipate leaving no secondary waste or residual blasting media to clean up or dispose of. Dry ice blasting is safe, non-abrasive and non-conductive.
Using dry ice eliminates the need for labor-intensive scrubbing and expensive and potentially dangerous solvents. Since dry ice is blasted at approximately -78.4 degrees Celcius it is incredibly effective in eliminating contaminants, protein residues, mold, and mildew.
Benefits include reduced labor hours, reduced downtime of equipment and employees, thoroughly cleaned equipment, longer lifespan of equipment, removal of allergens, liability from safety concerns, reduced cost, and meets FDA, USDA and EPA guidelines.
Dry ice blasting is an ideal solution for historic restoration because it is nonabrasive, chemical-free, and can remove layers of coatings and aging while restoring surfaces to their original splendor. Our process will also clean in a fraction of the time compared with other methods and avoid the laborious tasks of scraping, sanding, and brushing surfaces. Dry ice blasting is highly effective and efficient in restoring the detail of historic structures.
Dry ice blasting contributes no secondary waste further minimizing cleanup and saving time. We effectively remove smoke damage, fire damage, layers of paint, rust, mold and other aging factors. Dry ice blasting is effective in restoring statues and monuments without the need for chemicals that can potentially cause discoloration, alter the integrity of the surface, and contribute to hazardous waste. Our process is capable of cleaning off layers at a time and will permeate small crevices in order to restore objects to their original detail.
Benefits include the absence of chemicals that can cause damage to what you are attempting to restore, no contribution to secondary waste, faster and more efficient cleaning, and the deep clean necessary to restore objects to their original state.
Dry ice blasting enhances equipment performance and improves productivity in the Printing Industry. Dry ice blasting significantly reduces downtime of equipment and personnel because printing equipment can be cleaned on-line without the expensive process of disassembly and reassembly.
Ink buildups, grease, and dirty equipment can result in poor print quality and a high amount of waste. These factors also impact the long term efficiency and operation of expensive printing equipment.
Lengthy cleaning processes can now be shortened by on-line precision cleaning with dry ice blasting. The radial feed series blast systems speed up the cleaning process and provide a more thorough clean. Dry ice pellets have the mass and density required to remove all types of solvent and water based inks and varnishes without damaging equipment and surfaces, resulting in optimal equipment performance, higher profits and increased productivity.
It takes long hours and expensive solvents to scrape, wipe and clean hard to reach surface areas. When one press needs cleaning, typically all presses need cleaning and this can lead to significant downtimes and lost revenue. Dry ice permeates crevices to remove ink, grease, and dirt to keep equipment operating efficiently. We will work closely with you to establish a timely cleaning schedule to avoid downtime and keep your plant operating profitably and on schedule.
Benefits include shorter downtime, longer lasting equipment, faster and deeper cleaning of your equipment, productivity improvements, cost savings, and ultimately higher production and profitability.
Contact us for all enquiries
(08) 6141 1092